Tag: Titanium carbide

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    Titanium Carbide overview and its application

    Titanium Carbide: An Introduction The chemical formula of Titan carbide TiC is a gray, metal-like, solid with a cubic lattice. Its molecular weight (59.89) is also 59.89. The melting temperature of titanium carbide ranges from 3140+90degC to 4820degC. Its relative density is 4,93 and its hardness is higher than 9.
    Titanium carbide, while insoluble in water is soluble with nitric acids and aqua regia. It is stable when the temperature is below 800. However, when the temperature is above 2000 it will be corroded.
    Carbonized TiO2 or TiO2 powder is produced by heating TiO2 in an electric oven to 2300-2700degC.
    Titanium carbide, which can be used as an abrasive and electrode for arc lights and hard alloys can also make it.
    Titan carbide can be prepared in several different ways
    Reduce carbothermic toxicity using a reduction method
    The reaction temperature range for carbon black is between 1700 and 2100 degrees Celsius. The chemical reaction formula:
    TiO2(s)+3C(s)=TiC(S)+2CO(g).
    Direct Carbonization
    Ti powder and carbon dust react to form TiC. The chemical formula of the reaction is: Ti(s),+C(s),=TiC. The application of this method will be limited because it's difficult to make sub-micron Ti powder. The reaction above takes between 5 and 20 hrs to complete. The reactants aggregate, and additional grinding is needed to obtain fine particles. Granular TiC powder. After ball milling, it is important to chemically purify the fine Powder to get a purer product.
    Chemical vapor deposition
    The method uses the reaction between TiCl4, and H2 and C. TiC The monofilament is soaked with crystals. The TiC produced by this method is subject to strict limitations on output, and in some cases even quality. It is important to be aware that the HCl in TiCl4 as well as its product can be highly corrosive.
    Microwave method
    Use microwave energy to heat nano-TiO2 and carbon as raw materials. The dielectric loss in the high frequency electric field is used to convert microwave energy to heat energy.
    Blast impact method
    Preparing the precursor requires mixing the titanium dioxide powder with the carbon powder in a specific proportion. The powder density is set at 1.5g/cm3, the outer cylinder is made of metal, and the laboratory placed inside. It is then placed in an airtight container made by yourself for the experiment. The detonation powder will be collected after the shockwave. After sieving the black powder, impurities like iron filings and large particles are removed. After soaking in aqua regia overnight, the black powder is turned brown. The powder is then placed into a muffle and calcined 400degC (400 minutes) for 400minutes to produce a silver-gray color.

    High-temperature self-propagating synthesis
    (SHS). SHS is derived by an exothermic process. When heated at the right temperature, fine-grained Ti Powder has a high degree of reactivity. The combustion wave produced after ignition will pass through Ti and the C reactants, and the reaction heat generated by Ti and the C will generate TiC. SHS has a reaction time of less than one second. The synthesis requires fine, high-purity Ti powder for the raw material and output is limited.
    Reaction ball grinding technique
    The reactive ball milling technique is a method that utilizes the chemical reactions between metal powder or alloys and other elements in the ball grinding process to create the required materials. Reactive ball milling is used mainly to produce nanocrystalline material. The high-energy mill is the primary equipment for nanomaterial preparation. The reaction ball grinding mechanism can be divided in two categories: the first is the mechanically induced high-temperature self-propagation reaction (SHS), while the second is the reaction ballmilling with no obvious exotherm and the reaction is slow.
    Titan carbide - Uses
    1. Use as an additive for metal bismuth and zinc melting crucibles and to prepare HDD large-capacity memories devices and wear-resistant semiconductor films.
    2. This is an essential component of cemented carburide, which is used in the steelmaking process as a oxidizer.
    3. As cermet it is known for its high hardness, corrosion-resistance, and thermal stability.
    (aka. Technology Co. Ltd., a trusted global chemical supplier & manufacturer has over 12 years experience in providing super-high-quality chemicals and nanomaterials. The titanium carbid Please note that the products produced by our company are of high purity and have low impurity. Please. Contact us if necessary.

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    Properties And Application of Titanium Carbide Based Cermet

    Titanium carbide properties:

    Titanium carbide This crystal is iron grey with a metallic shine. It is a metal-like substance with similar properties: high melting, boiling and hardness points. Its thermal conductivity, electrical conductivity, and hardness are second only to that of diamond. It is superconducting at low temperatures. This substance can be used to make cermets as well as heat-resistant metals, antiwear materials, high temperature radiation materials and other high temperature vacuum devices.

    Titanium Carbide Based Cermet Properties:

    As a typical transition-metal carbide, titanium carbide is intrinsically brittle, and so cannot be used for engineering components. As a result, it is often used to reinforce composite materials and as a material coating. Attention and application, as in the case of titanium-carbide-based cermets.

    Titanium carbide based cermet (also known as cermet) is a heterogeneous material made of metal or alloy phase TiC. It combines high strength, high toughness, wear resistance high temperature resistance oxidation resistance chemical stability and ceramics.

    Application and Use of Titanium Carbide Based Ceramic:

    Cutting metal tools The new titanium-carbide-based cermet tool material has been developing rapidly over the past few years. It offers a very high level of performance, and the wear resistance is higher than normal cemented carbide when cut under identical conditions. Wear resistance in high-speed cuts is 5 to 8 time higher than cemented carbide YT14 and 15. Titan carbide-based blades are now being made in various shapes and sizes, and used for precision drilling holes, "turning instead" of grinding, and other finishing fields.

    2.Aerospace industry: This TiC/Cu cermet, prepared using a high-temperature sintered infiltration framework process, has excellent ablation resistance. It can be used for the lining of rocket throats and as a guard plate material.

    3.Others: This metal-based ceramic lining can be used for anti-corrosion pipelines for transporting petroleum, chemical and semi-products. Also, it can be used for anti-wear pipelines for mines and beneficiation plants, as well as slurry pipelines. The lining is also suitable for use in water pipes with muddy waters...

    Tech Co., Ltd. is a professional Titanium Carbide We have over 12 year experience in research and development of chemical products. You can contact us for Titanium Carbide. Contact us Send an inquiry.

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    Titanium carbide TiC is a very hard refractory ceramic material

    What is titanium carbide introduced? Titanium carbide is similar to tungsten carbide in that it is extremely hard (Mohs 9 - 9.5). It appears as black powder with sodium chloride (face centered cubic) crystal structures.

    It is found in nature as an extremely rare mineral known as khamrabaevite. It was found in 1984 near the Uzbek-USSR border on Mount Arashan. The mineral was named for Ibragim Khamrabaevich Khamrabaev. He is the director of Geology and Geophysics at Tashkent in Uzbekistan. In nature, the crystals of this mineral range from 0.1mm to 0.3mm.

    Tool bits made of titanium carbide with nickel-cobalt matrix can improve cutting speed and precision. They also smooth out the surface of the workpiece.

    Addition of up to 30% titanium carbide can improve the resistance of tungsten-cobalt materials to corrosion, oxidation, and wear. This results in a more solid, brittle solution.

    The reactive-ion method can be used for etching titanium carbide.

    What is titanium carbide made of?
    The reaction of titanium dioxide with carbon black above 1800degC produces a powdery hard titanium carbide. It is used in heat-resistant parts and cutting tools.
    Titan carbide TiC powder
    Titanium carbide is also used to prepare cermets that are often used to cut steel at high speeds. It is used as a surface coating for metal parts such as watch and tool bits. Titanium carbide coatings are also used for spacecraft atmospheric reentry.

    As an additive in cutting tool materials, metal bismuths, zinc and cadmium melting Bismuth. For the preparation of wear-resistant semiconductor films.

    As an additive to metal bismuths, zinc, cadmium melting Bismuths, the preparation of semiconductor wear resistant film and HDD large capacity memory devices are some of the most common uses of titanium carbide.

    Nanotech titanium carbide approach suggests hydrogen storage breakthrough
    The new research coming out of China could double the efficiency of the hydrogen storage system at a time that the collection of low-carbon gas, which is ubiquitous, is being seen as the path to a more sustainable energy economy.

    This week's research in Nature Nanotechnology examined a method for storing hydrogen using a titanium alloy with a thin layer of carbide, producing a nano pump effect. The process described here is twice as effective than comparable methods.

    Hydrogen has been gaining popularity as an environmentally friendly fuel. Fuel-cell vehicles are already available. Register readers are quick to note that although breakthroughs in production of the gas have been made, storage of the gas is still a major problem due to its small size.

    The work of Professor Jianglan Shui and the team of Beihang University’s School of Materials Science and Engineering showed that the titanium carbide materials (technical names Ti2CTx and MXene - types of MXene) can support up to 8.8wt% of hydrogen under "relatively secure" pressures of 60 bar.

    "Compared with known room-temperature materials, Ti2CTx proves the superiority low-pressure hydrogen storing, which is nearly double the previously reported maximum storage capacity at the same pressure," said the paper.

    The release of hydrogen is rapid and controlled, making this a "promising approach for developing practical hydrogen storage materials."

    (aka. Technology Co. Ltd., a global chemical material manufacturer and supplier with more than 12 years of experience, is a trusted source for super-high-quality chemicals. Currently, we have developed a number of materials. The Titanium Carbide TiC powder The products produced by our company are of high quality, with low impurity levels and fine particle sizes. Send us an e-mail or click the desired products to Send us an inquiry

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    The preparation process of titanium carbide-based cermet

    The titanium carbide-based Cermet is a heterogeneous material that is composed of metal phase or TiC ceramic. It combines high strength, high wear resistance, high temperature resistance as well as chemical stability and chemical resistance of ceramics. For titanium carbide-based Cermets, there are many different synthetic preparation processes. Each has advantages and drawbacks. In the actual production, processes that are suitable for different applications and price factors can be chosen. 1. Chemical Vapor Deposition (CVD)

    This method is a technology that deposits a thick, solid coating on the surface a substrate using a gas-phase reaction. Due to the fact that the entire reaction in this method is based upon thermodynamics the CVD film offers good adhesion as well as coatingability. It also has a dense film layer and a high film-base adhesive strength.

    The processing temperature of this method (generally, 9001200) is high. The high temperatures cause the matrix of steel to soften. Vacuum quenching is required after the processing. The workpiece is easily deformed and the process is complex. The matrix material's bending strength is reduced. The preparation process will produce harmful waste gases and waste liquids, which can easily cause industrial pollution. This is contrary to the green industry that the country advocates today.

    2. Physical vapor deposition (PVD)

    This method utilizes physical processes, such as thermal, sputtering and glow discharge discharge to deposit desired coatings on the substrate surface. This includes evaporation coat, sputtering coat and ion-coating technology. The two latter PVD techniques are more widely used today for the preparation of ceramic coatings.

    A PVD film's brittleness makes it easy to peel and crack. This is a linear process, with poor adhesion, and coating properties. During processing, the workpiece is required to swing or rotate. This increases the difficulty in designing the vacuum chamber. There are problems such as an ineffective coating.

    3. Liquid deposition

    This method forms a chemical film using a wet process. The principle behind the method is to drive hydrolysis through the replacement of ligands between ions so that metal oxide or hydroxide can be deposited onto the substrate as a thin layer coating. The method works under low-temperature/room-temperature conditions. No heat treatment is needed, nor is expensive processing equipment.

    The main disadvantage is that the concentration of solution before and after reaction is inconsistant. Also, there are a lot of factors influencing the liquid phase reaction and industrial stability.

    4. Thermal Spraying

    This technique involves heating a linear material or powder to a molten, semi-melted, state with a heat source, such as a flame or plasma. High-speed droplets are formed and sprayed on the substrate, creating a coating. They can also be used as a protective coating, to restore or strengthen the surface properties of the material and to reduce the size of parts due wear, corrosion or manufacturing tolerances. Plasma spraying, flame spraying and arc-spraying techniques are all part of the method.

    5. In-situ Synthesis

    The second phase of reinforcement is synthesized without pollution and is distributed evenly, which is an advantage over traditional processes such as powder metallurgy or smelting. The application of in-situ technology has expanded to include metal-based and cermet-based materials.

    6. Other Synthetic Methods

    Other synthetic methods include liquid EDM surface enhancement, sol-gel, self-propagating heat propagation, melting and cast methods, powder metal methods, mechanical alloying, thermal spraying, melting and cast methods, powder metallurgy, and others. In industrial production, the choice of the preparation process for carbonized-based cermet can be made according to the conditions and requirements of each application.

    (aka. Technology Co. Ltd., a trusted global chemical supplier & manufacturer has over 12 years experience in providing super-high-quality chemicals and nanomaterials. Titanium Carbide TiC is produced in high purity with fine particles by our company. Contact us if you need to.

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    Titanium carbide and Titanium carbide ceramics

    Overview of Titanium Carbide Titanium carbide. Chemical formula TiC. Molecular weight: 59.89. Gray metal lattice solids with a face-centered cubic structure. Relative density of 4.93, melting point 3140+90, boiling temperature 4820. Hardness is greater that 9. Water insoluble, but soluble with nitric and aqua regia. It is stable at 800 psi and erodes at 2000 psi. It reacts with pure O2 when heated to 1150C.
    Titanium carbide, a metal-gray crystal with an iron-gray luster, has many similar metal properties, including a high melting point, boiling temperature, hardness and thermal conductivity. At very low temperatures, it will also display superconductivity. This substance can be used to make cermet, heat resistant alloy, anti wear material, high-temperature material, high-temperature radioactive material, and other high-temperature devices.
    Ceramic material based on titanium carbide
    The titanium carbide ceramics, as a typical transitional metal carbide and brittle in nature, can't be used directly for engineering components. Composite materials are therefore used more as a layer on the materials that have already been used.
    Titanium carbide is a ceramic that belongs to metals or alloys.
    Ceramics made from titanium carbide are transition metal carbides. TiC's unique properties are due to its bonding, which is a combination of ionic covalent and metal bonds in the exact same crystal structure. TiC has many unique properties that are determined by its crystal structure, including high hardness, melting point, wear resistant and electrical conductivity.
    Property of titanium carbide
    Theoretically TiC contains 20.05 percent carbon, and it is a metallic gray. It is chemically resistant and inert towards hydrochloric, sulfuric and nitric acids. TiC readily dissolves in oxidizing chemical solutions, like aqua regia, nitric and hydrofluoric acids, or hydrofluoric nitrate. It is also soluble when alkaline oxides melt. In a nitrogenous environment, nitrogen is formed above -1500degC. TiC is corroded at high temperature by chlorine gas and easily oxidized in air.
    The elastic modulus for TiC is 309 706 MPa. The material sintered from 2600 to 3000 has a fracture modulus between 499.8 and 843.2 MPa. The thermal modulus of fracture ranges from 107.78mph to 116.96mpa in 982, to 54.4mpa to 63.9mpa in 2200. The melting point of TiC is 3160 degrees C. At room temperature, the resistivity is 180 to 250 It is a good conductor for high temperatures. The thermal coefficient of expansion between 593degC and room temperature is 4.12x10-6/degF. Thermal conductivity is 0.04 CAL/cm/degC.
    Titan carbide ceramics
    1. Multiphase materials Titanium carbide is a super hard material. It can be produced from raw materials such as TiN and WC. Al2O3 or other materials to create a wide range of multiphase ceramics. The materials are known for their high melting point, hardness, chemical stability and durability. Due to its high oxidation resistant and lack of crescent wear, titanium carbide is commonly used for cutting carbon steel and high-speed conductor wheel. The use of multiphase ceramic cutting tool containing titanium carbide is widespread.
    2. Coating material As a surface coat, titanium carbide has a high wear resistance. The surface of diamonds can be coated with some strong carbides by using chemical or physical methods. These metals and alloys react at high temperatures with the carbon on diamond surfaces to form stable metals carbides. These carbides are not only able to bond with diamond, they can also permeate matrix metal. The tool's life can be extended by up to three times with titanium carbide film.
    3. Research on the nuclear fusion power reactor. After chemical heat treatments, titanium carbide coating and (TiN+TiC), composite coating material produce tritium-resistant layer on the surface.
    4. In addition to that, The ceramics made from titanium carbide are good for optical purposes.
    Titanium carbide supplier with high-quality
    (aka. Technology Co. Ltd., a trusted global chemical supplier & manufacturer has been providing high-quality Nanomaterials and chemicals for over 12 Years. Our company is currently developing a number of materials. The Titanium carbide The powder we produce is of high purity and low impurity. To get the latest, click here Titanium carbide prices Click on the desired product to send us an inquiry.

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